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Using Compact Worm Gearbox Miniature gears, Ever-Power offers designed and built unique, high accuracy mini gearboxes that cannot be found somewhere else. Our miniature gearboxes can be found in several configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide custom micro gearboxes that were created and created to meet your specific specifications.
Contact us for the mini gearbox your application requires, or demand a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Speed Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, rate reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please note that the links for our small gear drives include information on the full range of body sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel package miniature gear drives are software rated for the ideal balance of functionality and cost. Torque can be balanced to meet up your RPM and working life requirements. Light-weight with low backlash overall performance (less than 1°, with choice of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a compact package. They provide an output shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from reverse sides of the housing; output can be a keyed bore. Standard solitary- and double-end shafts are available and given keys and retainer bands. An array of gear ratios and insight sizes are available to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and permanent lubrication. They offer two input shafts on opposing sides of the frame, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm gear drives deliver high effectiveness performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes generate an output at 90° from the insight. They deliver superior overall performance in an amazing array applications and are built with little footprints, making them ideal for procedures where space is bound. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and are rated for boosts to 3,000 RPM. Light weight aluminum housings and stainless gears and shafts make these inline spur gearboxes tough and corrosion resistant, for your many demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver excellent performance with high efficiency, and feature rugged structure for challenging power transfer operations. Available in three gear ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a customized miniature gearbox to meet up your unique specs. We can produce customized micro gearboxes in any configuration the application requires, with output torque levels as high as 900Nm. We can work from your own gearbox styles, reverse engineer a preexisting unit, or help you develop an all-new design that delivers the performance you will need. Ask for a quote on a custom miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and unique ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive key and retainer rings can be supplied to your specifications for any of our hollow bore miniature gearboxes. We provide a basic selection of one ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our app engineers to discuss your particular needs.
We provide a broad collection of misalignment shaft couplings in inch and metric bore sizes. ” and metric precision surface shafts are available from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo engine and worm gear is one of the crucial strengths of EP worm gearmotors, which combine DC engine technology with exceptional durability and wear resistance. Electric motor and gearbox are designed as you single, compact unit. Because of their reduced current attract, these gearmotors deliver more accurate control of working temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to our flexible modular concept.
Based upon this we can select a wide selection of standard customizations to meet the requirements of varied properties that are essential for each application.
If your application requires a gearbox with some special real estate such as small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a combination of such properties, our product range with an increase of than 1000 different standard gearboxes is most likely a good begin to have the ability to deliver a product that stands out in your favor.
Compact gearboxes are high-quality gearboxes for standard drives. The electric engine is included with the gearbox into a single unit (the first equipment is on the electric motor shaft). Separate gearboxes for connection to conventional IEC motors can also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our experts will be pleased to help you make your selection. We will be happy to send out you documentation or design a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a popularity to be a business benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are inexpensive prices. High flexibility accorded through a broad choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low velocity gear ratio. Being basic and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm decrease gears having screw type characteristics are similar to helical gears, but its helix angle is typically comparatively bigger) and its own body is generally quite long in the axial direction. The gears in these gearboxes could be correct or left-handed depending upon the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or double), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, efficiently running and highly dynamic drive systems.
Our high-performance gear models are built to withstand the toughest commercial applications.
The gear housings are machined on all sides and permit diverse installation positions and applications, making them much sought after in the industry. As a result our geared motors tend to be to be found as part of our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling get in touch with under load.
The special tooth root style in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity allows smaller wheels to be used for the same torque, and smaller gears with outstanding power density can also increase reliability. Ever-Power geared motors are therefore incredible space savers.
Gearing manufactured with such micro-geometric accuracy allows the gearing play necessary for troublefree rolling contact to be substantially reduced and then the gear backlash to become minimized.
Double chamber shaft seals developed by Ever-Power are utilized as regular in parallel shaft, shaft mounted and helical worm gears for a higher level of tightness.
Ever-Power’s modular equipment technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are made for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long life time are required. Provided in 9 sizes, these worm gearboxes could be supplied with free insight shaft, with hollow bore input shaft and engine flange, and double reduction mixture units for slow speed applications. Using cast iron housings, top quality bronze alloy worm tires and long life bearings, reliability and overall performance are the key features of this range.
High Precision Right Position Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
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