Many of our projects are unique within the market and represent probably the most challenging sizes and geometries of gears produced today. We maintain a wide range of rare gear shaping products along with advanced CNC milling and turning centers, which allows us to produce a vast array of gear, sprocket, work, and rack sizes, styles, and patterns.
To attain the high rack strength the customer required, the main of one’s teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complex gears and sprockets that no other manufacturers can create. The part shown here is a helical equipment rack that is utilized on a Maag equipment manufacturing machine. The apparatus rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.

The customer needed an upgraded part which is essential to the procedure of their machine and had previously been unable to find someone with the capacity to slice the required size of helical rack. Many times customers contact us because OEM parts are no more available or are cost prohibitive. Often, clients have found that the quality of replacement parts produced by us exceed the product quality their OEM parts.

To achieve the high rack power the customer required, the main of one’s teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no various other manufacturers can create. The part shown this is a helical gear rack that can be used on a Maag equipment manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.

This integrated and coordinated development of thermoforming machines and tools is our most important customer gear rack for Woodworking Industry benefit and unique on the thermoforming market. With the extensive know-how of our experienced experts in both device and machine engineering, our clients benefit from a distinctive synergy effect leading to an increased service lifestyle of both machine and tools, as well as an optimal formed part quality. We aim to surpass your objectives and make sure your success with this quality.
For years, a machine tool builder had manufactured their own precision gear racks to accomplish ultra-precise positioning on their machines. They also needed this because their essential customers demanded that their machines maintain accurate positioning without any mistake compensation on the axis.
To save lots of costs, they wanted to find a gear rack provider who could achieve the same limited rack tolerances and performance level that they had come accustom to.
Choosing from their wide selection of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) gear rack, which had a total pitch deviation of less than twelve microns (< 0.012 mm) over a one meter length. The real pitch deviation was measured at 20º C and marked on each rack.