China Professional Stable Transmission Helical Gear Box with Wide Ratio 3.66-58.09 gearbox assembly

Product Description

Product Description

KPC Series helical gearbox is a new generation product which designed basing on the modular system, It can be connected respectively with motors such as IEC standard motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. it has 4 types(),power from 0.12kw to 4.0kw, ratio from 3.66 to 58.09, Max torque from 120Nm to 500Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.

        Product Characteristics

1. Modular construction
2. High efficiency
3. Precise grinding, low noise
4. Compact structural design
5. Univeral mounting
6. Aluminium housing, light in weight
7. Carbonize and grinding hardened gears, durable
8. Multi-structure, can be combined in different forms to meet various transmission condition

       Installation:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Models:
      1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
      2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
      3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

Detailed Photos

Product Parameters

GEARBOX SELECTING TABLES
KPC01..				n1=1400r/min				120Nm
n2	M2max	Fr2	i	Proportion	63B5	71B5/B14	80B5/B14	90B5/B14
[r/min]	[Nm]	[N]
26	120	2600	53.33	160/3
31	120	2600	45.89	413/9
35	120	2600	40.10	3248/81
39	120	2560	35.47	532/15
49	120	2380	28.50	770/27
59	120	2230	23.56	212/9
71	120	2100	19.83	119/6
78	90	2030	17.86	1357/76
96	120	1900	14.62	658/45
101	90	1860	13.80*	69/5
118	120	1770	11.90	2464/207
143	120	1660	9.81	1148/117
153	80	1630	9.17	1219/133
181	80	1540	7.72	1173/152
246	70	1390	5.69	1081/190
302	70	1290	4.63	88/19
366	70	1210	3.82	943/247
KPC02..				n1=1400r/min				200Nm
n2	M2max	Fr2	i	Proportion	63B5	71B5/B14	80B5/B14	90B5/B14
[r/min]	[Nm]	[N]
26	200	4500	54.00*	54/1
30	200	4500	46.46*	3717/80
34	200	4500	40.60*	203/5
39	200	4270	35.91*	3591/100
48	200	3970	28.88*	231/8
59	200	3730	23.85*	477/20
70	200	3520	20.08*	3213/160
82	140	3330	17.10	3009/176
95	200	3180	14.81*	2961/200
106	140	3060	13.21	2907/220
116	200	2970	12.05	1386/115
141	200	2780	9.93	2583/260
159	120	2670	8.78	2703/308
189	120	2520	7.39	2601/352
257	100	2280	5.45	2397/440
316	100	2120	4.43	102/23
383	80	1990	3.66	2091/572
KPC03..				n1=1400r/min					300Nm
n2	M2max	Fr2	i	Proportion	71B5/B14	80B5/B14	90B5/B14	100B5/B14	112B5/B14
[r/min]	[Nm]	[N]
24	300	6000	58.09	639/11
28	300	6000	50.02	2201/44
32	300	6000	43.75	4331/99
36	300	6000	38.73	426/11
40	300	5860	34.62	4189/121
49	300	5480	28.30	4047/143
64	280	5571	21.78	1917/88
81	280	4660	17.33	3621/209
93	260	4440	15.06	497/33
113	260	4160	12.37	1633/132
136	240	3910	10.28	3053/297
177	180	3590	7.93	1269/160
222	180	3320	6.31	2397/380
255	150	3170	5.48	329/60
311	150	2970	4.50	1081/240
374	150	2790	3.74	2571/540
KPC04..				n1=1400r/min				500Nm
n2	M2max	Fr2	i	Proportion	80B5/B14	90B5/B14	100B5/B14	112B5/B14
[r/min]	[Nm]	[N]
24	500	8000	58.09	639/11
28	500	8000	50.02	2201/44
32	500	8000	43.75	4331/99
36	500	8000	38.73	426/11
40	500	7950	34.62	4189/121
49	500	7430	28.30	4047/143
64	480	6810	21.78	1917/88
81	480	6310	17.33	3621/209
93	460	6571	15.06	497/33
113	460	5640	12.37	1633/132
136	440	5300	10.28	3053/297
177	260	4860	7.93	1269/160
222	260	4510	6.31	2397/380
255	230	4300	5.48	329/60
311	230	4030	4.50	1081/240
374	200	3780	3.74	2571/540

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

We can dispatch goods by sea, by train, by air according to customer instruction

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.

2.Q:What is your terms of payment ?
   A: 30% deposit before production,balance T/T before delivery.

3.Q:Are you a trading company or manufacturer?
   A:We are a manufacurer with advanced equipment and experienced workers.

4.Q:What’s your production capacity?
   A:8000-9000 PCS/MONTH

5.Q:Free sample is available or not?
   A:Yes, we can supply free sample if customer agree to pay for the courier cost

6.Q:Do you have any certificate?
   A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application:	Motor, Machinery, Marine, Agricultural Machinery, Industry
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Double-Step

Samples:	US$ 45/Piece 1 Piece(Min.Order) | Request Sample

Customization:	Available | Customized Request

Case Studies: Successful Implementations of Agricultural Gearboxes

Several case studies highlight the successful integration of agricultural gearboxes in farming machinery:

1. Case Study 1: Tractor Versatility

   A farm in the Midwest implemented tractors equipped with adjustable gearboxes. The gearboxes allowed the tractors to seamlessly switch between plowing, planting, and harvesting tasks. The ability to customize speed and torque ratios improved efficiency and reduced the need for multiple machines.

2. Case Study 2: Orchard Management

   An orchard in California utilized specialized gearboxes in its mechanized harvesters. These gearboxes facilitated controlled movement and precise positioning of the harvesters among trees. The adaptability of the gearboxes enabled the harvesters to navigate the orchard’s uneven terrain while minimizing damage to trees and fruit.

3. Case Study 3: Precision Planting

   A farm in Europe integrated precision planting machinery with gearboxes that offered adjustable gear ratios. This allowed for precise control over seed placement and depth. The gearboxes played a vital role in achieving uniform crop emergence and optimizing seed-to-soil contact.

4. Case Study 4: Multi-Tasking Implements

   A farming cooperative in Australia utilized multi-tasking implements equipped with versatile gearboxes. These implements could seamlessly switch between tasks such as plowing, harrowing, and fertilizing. The gearboxes’ ability to manage torque and speed ratios ensured optimal performance across various tasks.

5. Case Study 5: Soil Conservation

   A farm in Africa adopted gearboxes in its soil conservation practices. By attaching specialized implements with adjustable gearboxes to their tractors, the farm effectively controlled soil erosion and improved water infiltration rates. The gearboxes allowed for precise adjustments based on soil type and slope.

These case studies illustrate the impactful role of agricultural gearboxes in enhancing efficiency, versatility, and productivity across a spectrum of farming applications.

Handling Varying Torque Demands with Agricultural Gearboxes

Agricultural gearboxes are designed to handle the varying torque demands associated with different tasks in farming operations. The torque requirements can vary based on factors such as the type of task, the soil conditions, the terrain, and the machinery’s speed. Agricultural gearboxes are equipped with features that allow them to adapt to these varying torque demands:

• Gear Ratio Selection: Agricultural gearboxes often come with multiple gear ratios, allowing operators to select the appropriate ratio for the task at hand. Lower gear ratios provide higher torque for tasks that require more force, such as plowing or tilling, while higher gear ratios offer higher speeds for tasks like mowing or transporting.
• Torque Multiplier: Some agricultural gearboxes are designed with torque multipliers that enhance the torque output from the engine to the wheels or implement. These multipliers are engaged when higher torque is needed, helping the machinery handle heavy loads or challenging terrain.
• Adjustable Speeds: Many agricultural gearboxes allow operators to adjust the speed of the machinery to match the torque requirements of the task. This flexibility is essential for tasks that involve both high-torque, low-speed operations and high-speed operations with lower torque needs.
• Power Take-Off (PTO) Options: Agricultural gearboxes often feature power take-off mechanisms that enable the transfer of power from the engine to attached implements. These mechanisms can be designed to provide varying torque outputs to suit different implements, such as rotary tillers, balers, or pumps.

The ability of agricultural gearboxes to handle varying torque demands is crucial for ensuring efficient and effective farming operations. By offering adjustable gear ratios, torque multipliers, and adaptable speeds, these gearboxes empower farmers to optimize their machinery’s performance based on the specific requirements of each task.

Benefits of Using High-Quality Gearboxes in Agricultural Machinery

Utilizing high-quality gearboxes in agricultural machinery offers several advantages that contribute to enhanced performance, durability, and overall operational efficiency. Here are the key benefits:

• Reliability and Durability: High-quality gearboxes are built to withstand the demanding conditions of agricultural operations. They are constructed using durable materials, precise manufacturing techniques, and stringent quality control measures, ensuring a longer lifespan and reduced downtime due to breakdowns.
• Optimal Power Transmission: High-quality gearboxes facilitate efficient power transmission from the tractor’s engine to various implements. They minimize power losses through well-designed gear profiles, accurate alignments, and minimal friction, allowing for more effective utilization of available power.
• Smooth Operation: Gearboxes manufactured to high standards provide smooth and consistent operation. They reduce vibrations, noise, and unnecessary wear, creating a comfortable working environment for the operator and reducing stress on the machinery.
• Precision and Accuracy: Quality gearboxes offer precise control over speed, torque, and direction changes. This precision ensures accurate implementation of farming tasks, such as seeding, planting, and harvesting, leading to better yield outcomes.
• Increased Efficiency: High-quality gearboxes minimize energy losses due to friction and inefficient gear meshing. This improved efficiency results in better fuel economy and optimized power utilization, reducing operating costs for the farmer.
• Compatibility and Adaptability: Top-tier gearboxes are designed to be compatible with a range of agricultural implements and machinery. Their adaptability allows farmers to switch between different tasks without the need for frequent adjustments or component changes.
• Reduced Maintenance Costs: Quality gearboxes require less frequent maintenance and repair. Their robust construction and precision engineering result in fewer breakdowns and extended maintenance intervals, saving both time and money.
• Enhanced Safety: Reliable gearboxes contribute to safer operations by preventing sudden failures that could lead to accidents. The smooth operation and predictable performance of high-quality gearboxes reduce the risk of mishaps during agricultural tasks.

Overall, investing in high-quality gearboxes for agricultural machinery ensures improved reliability, smoother operation, higher precision, increased efficiency, and reduced maintenance costs. These benefits ultimately contribute to enhanced productivity and better outcomes for farmers and agricultural operations.

editor by CX 2023-10-24