China Standard Kpm53-63-75-86 Kpb63-75-86-90 Helical Gearbox for Agriculture Machinery synchromesh gearbox

Product Description

Product Description

KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CHINAMFG W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
 Main Material:
(1) Housing: aluminum alloy 
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.

Detailed Photos

Product Parameters

Model Information:

GEARBOX SELECTING TABLES
KPM50..						n1=1400r/min				160Nm
Model		i	i	n2	M2max	Fr2	63B5	71B5/B14	80B5/B14	90B5/B14
		nominal	actual	[r/min]	[Nm]	[N]
3 Stage
KPM50C		300	294.05	4.8	130	4100		N/A	N/A	N/A
KPM50C		250	244.29	5.8	130	4100		N/A	N/A	N/A
KPM50C		200	200.44	7.0	130	4100		N/A	N/A	N/A
KPM50C		150	146.67	9.6	160	4000		N/A	N/A	N/A
KPM50C		125	120.34	12	160	3770			N/A	N/A
KPM50C		100	101.04	14	160	3560			N/A	N/A
KPM50C		75	74.62	19	160	3220			N/A	N/A
KPM50C		60	62.36	23	160	3030			N/A	N/A
KPM50C		50	52.36	27	160	2860			N/A	N/A
2 Stage
KPM50B		60	58.36	24	130	2960			N/A	N/A
KPM50B		50	48.86	29	130	2790				N/A
KPM50B		40	40.09	35	130	2610				N/A
KPM50B		30	29.33	48	160	2350				N/A
KPM50B		25	24.07	59	160	2200
KPM50B		20	20.21	70	160	2080
KPM50B		15	14.92	94	160	1880
KPM50B		12.5	12.47	113	160	1770
KPM50B		10	10.47	134	160	1670
KPM50B		7.5	7.73	182	160	1510
KPM63..,KPB63..						n1=1400r/min				180Nm
Model		i	i	n2	M2max	Fr2	63B5	71B5/B14	80B5/B14	90B5/B14
		nominal	actual	[r/min]	[Nm]	[N]
3 Stage
KPM63C	KPB63C	300	302.50	4.7	160	4800		N/A	N/A	N/A
KPM63C	KPB63C	250	243.57	5.8	160	4800		N/A	N/A	N/A
KPM63C	KPB63C	200	196.43	7.2	160	4800			N/A	N/A
KPM63C	KPB63C	150	151.56	9.3	180	4650			N/A	N/A
KPM63C	KPB63C	125	122.22	12	180	4330			N/A	N/A
KPM63C	KPB63C	100	94.50	14	180	4070			N/A	N/A
KPM63C	KPB63C	75	73.33	20	180	3650				N/A
KPM63C	KPB63C	60	63.33	23	180	3480				N/A
KPM63C	KPB63C	50	52.48	27	180	3270				N/A
2 Stage
KPM63B	KPB63B	60	60.50	24	160	3430				N/A
KPM63B	KPB63B	50	48.71	29	160	3190
KPM63B	KPB63B	40	39.29	36	160	2970
KPM63B	KPB63B	30	30.31	47	180	2720
KPM63B	KPB63B	25	24.44	58	180	2530	N/A
KPM63B	KPB63B	20	18.90	70	180	2380	N/A
KPM63B	KPB63B	15	14.67	96	180	2130	N/A	N/A
KPM63B	KPB63B	12.5	12.67	111	180	2030	N/A	N/A
KPM63B	KPB63B	10	10.50	134	180	1910	N/A	N/A
KPM63B	KPB63B	7.5	7.60	185	180	1710	N/A	N/A
KPM75..,KPB75..						n1=1400r/min						350Nm
Model		i	i	n2	M2max	Fr2	63B5	71B5	80B5/B14	90B5/B14	100B5/B14	112B5/B14
		nominal	actual	[r/min]	[Nm]	[N]
3 Stage
KPM75C	KPB75C	300	297.21	4.8	300	6500			N/A	N/A	N/A	N/A
KPM75C	KPB75C	250	240.89	5.9	300	6500			N/A	N/A	N/A	N/A
KPM75C	KPB75C	200	200.66	7.0	300	6500			N/A	N/A	N/A	N/A
KPM75C	KPB75C	150	149.30	9.3	350	6500				N/A	N/A	N/A
KPM75C	KPB75C	125	121.00	12	350	5980				N/A	N/A	N/A
KPM75C	KPB75C	100	100.80	15	350	5520				N/A	N/A	N/A
KPM75C	KPB75C	75	79.40	19	350	5040					N/A	N/A
KPM75C	KPB75C	60	62.43	23	350	4730	N/A				N/A	N/A
KPM75C	KPB75C	50	49.18	29	350	4370	N/A				N/A	N/A
2 Stage
KPM75B	KPB75B	60	59.44	24	300	4660	N/A				N/A	N/A
KPM75B	KPB75B	50	48.18	30	300	4340	N/A				N/A	N/A
KPM75B	KPB75B	40	40.13	35	300	4080	N/A					N/A
KPM75B	KPB75B	30	29.86	47	350	3720	N/A	N/A				N/A
KPM75B	KPB75B	25	24.20	56	350	3500	N/A	N/A
KPM75B	KPB75B	20	20.16	71	350	3230	N/A	N/A
KPM75B	KPB75B	15	15.88	93	350	2950	N/A	N/A
KPM75B	KPB75B	12.5	12.49	113	350	2770	N/A	N/A	N/A
KPM75B	KPB75B	10	9.84	143	350	2550	N/A	N/A	N/A
KPM75B	KPB75B	7.5	7.48	188	350	2330	N/A	N/A	N/A
KPM90..,KPB86..						n1=1400r/min						500Nm
Model		i	i	n2	M2max	Fr2	63B5	71B5	80B5/B14	90B5/B14	100B5/B14	112B5/B14
		nominal	actual	[r/min]	[Nm]	[N]
3 Stage
KPM90C	KPB86C	300	297.21	4.8	450	6500			N/A	N/A	N/A	N/A
KPM90C	KPB86C	250	240.89	5.9	450	6500				N/A	N/A	N/A
KPM90C	KPB86C	200	200.66	7.0	450	6500				N/A	N/A	N/A
KPM90C	KPB86C	150	151.20	9.3	500	6500				N/A	N/A	N/A
KPM90C	KPB86C	125	125.95	12	500	5980				N/A	N/A	N/A
KPM90C	KPB86C	100	99.22	15	500	5520	N/A				N/A	N/A
KPM90C	KPB86C	75	75.45	19	500	5040	N/A				N/A	N/A
KPM90C	KPB86C	60	62.43	23	500	4730	N/A				N/A	N/A
KPM90C	KPB86C	50	49.18	29	500	4370	N/A				N/A	N/A
2 Stage
KPM90B	KPB86B	60	59.44	24	450	5890	N/A					N/A
KPM90B	KPB86B	50	48.18	30	450	5500	N/A					N/A
KPM90B	KPB86B	40	40.13	35	450	5170	N/A	N/A
KPM90B	KPB86B	30	30.24	47	500	4710	N/A	N/A
KPM90B	KPB86B	25	25.19	56	500	4430	N/A	N/A
KPM90B	KPB86B	20	19.84	71	500	4090	N/A	N/A	N/A
KPM90B	KPB86B	15	15.09	93	500	3730	N/A	N/A	N/A
KPM90B	KPB86B	12.5	12.49	113	500	3510	N/A	N/A	N/A
KPM90B	KPB86B	10	9.84	143	500	3240	N/A	N/A	N/A
KPM90B	KPB86B	7.5	7.48	188	500	2950	N/A	N/A	N/A

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other Service: Including modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

 

 

Application:	Motor, Machinery, Marine, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Right Angle
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	2-3 Stage

Samples:	US$ 45/Piece 1 Piece(Min.Order) | Request Sample

Customization:	Available | Customized Request

Considerations for Heavy-Duty Farming Gearboxes

Heavy-duty farming applications require robust and reliable gearboxes that can withstand high loads, harsh conditions, and frequent use. Here are the key considerations for selecting gearboxes for heavy-duty farming:

• Load Capacity: Heavy-duty gearboxes must have a high load-carrying capacity to handle the demands of agricultural machinery, such as tillers, plows, and combines.
• Material Durability: Gearboxes should be constructed from durable materials, such as hardened steel or cast iron, that can withstand the stresses and impacts associated with heavy-duty tasks.
• Sealing and Protection: Effective sealing and protection mechanisms, such as robust seals and gaskets, prevent the ingress of dirt, water, and contaminants that can cause premature wear and damage.
• Lubrication System: A reliable and efficient lubrication system is crucial for heavy-duty gearboxes to ensure proper lubrication of components under high loads and temperatures.
• Heat Dissipation: Heavy-duty applications generate significant heat. Gearboxes should have efficient heat dissipation mechanisms, such as cooling fins or oil coolers, to prevent overheating and maintain performance.
• Design and Construction: Gearbox design should incorporate reinforced housing, larger bearings, and robust gears to handle heavy loads without compromising structural integrity.
• Alignment and Mounting: Proper alignment and mounting are essential to ensure smooth and efficient power transmission. Misalignment can lead to increased wear and reduced gearbox lifespan.
• Maintenance Accessibility: Heavy-duty gearboxes should be designed for easy maintenance access. Features such as removable covers and inspection points simplify servicing and repairs.
• Compatibility: Gearboxes should be compatible with the specific machinery and tasks they will be used for. Customizable gear ratios and output shaft configurations enhance versatility.
• Reliability and Longevity: Heavy-duty gearboxes should be built to last, with quality craftsmanship and components that can withstand the demanding conditions of agricultural operations.
• Safety: Safety features, such as guards and emergency shutdown mechanisms, are essential to protect operators and nearby personnel from potential hazards.
• Environmental Considerations: Gearbox designs should consider environmental regulations and emissions standards to minimize the impact on the environment.
• Cost-Effectiveness: While heavy-duty gearboxes require a higher upfront investment, their durability and performance contribute to long-term cost-effectiveness by reducing downtime and the need for frequent replacements.

By carefully considering these factors, farmers can select the appropriate heavy-duty gearboxes that enhance productivity and reliability in their farming operations.

Types of Farming Equipment Incorporating Agricultural Gearboxes

Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:

• Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
• Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
• Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
• Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
• Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
• Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
• Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
• Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
• Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
• Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.

These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.

Power Transmission in Farming Equipment with Agricultural Gearboxes

Agricultural gearboxes play a vital role in facilitating power transmission within various types of farming equipment. These gearboxes are integral components that enable the transfer of rotational power from a tractor’s engine to different agricultural implements and machinery. Here’s how agricultural gearboxes contribute to power transmission:

• Speed Reduction: In many farming operations, the engine of a tractor or other power source operates at a higher speed than is suitable for the optimal functioning of agricultural implements. Agricultural gearboxes provide speed reduction by using a combination of gears with different numbers of teeth. This reduction in speed allows the machinery to operate at the required speed for efficient tasks like tilling, planting, or harvesting.
• Power Multiplication: Some agricultural tasks require a significant amount of torque to operate effectively. Gearboxes can multiply the input torque from the engine to generate higher torque at the output shaft. This is crucial for tasks such as plowing, where substantial force is needed to break up the soil.
• Directional Change: Agricultural gearboxes also allow for changes in the direction of power transmission. For instance, a tractor’s power take-off (PTO) shaft may need to transmit power at a right angle to the tractor’s engine. Gearboxes with bevel gears or other arrangements enable this change in direction, ensuring that power is properly directed to the implement.
• Power Distribution: In certain cases, power needs to be distributed to multiple components or implements. Agricultural gearboxes with multiple output shafts can distribute power to different tasks simultaneously, optimizing efficiency and productivity.
• Attachment Operation: Many agricultural implements, such as plows, seed drills, and rotary mowers, require consistent and controlled power to function effectively. Gearboxes provide the necessary power and control to these attachments, ensuring uniform operation and accurate results.

By facilitating speed reduction, power multiplication, directional changes, power distribution, and attachment operation, agricultural gearboxes contribute significantly to the overall efficiency and productivity of farming equipment. They allow farmers to adapt their machinery to various tasks, optimize power usage, and achieve better results in different agricultural operations.

editor by CX 2023-10-27