Every process, every section, every function in EPG is demanded to be done one step following another, carefully and cautiously, from material selection, reformation to manufacturing accessories, from components heat treatment to automatic assembly, from quality control to product inspection and testing and from order dealing to after sales service.
Overview
Quick Details
- Applicable Industries:
-
Manufacturing Plant
Main products include: manure spreading truck, potato planting/harvesting machine, disc plough, disc harrow, grass Mower/slasher, corn and wheat thershers, seeder, mouldboard plow, deep subsoiler machines, rotary tiller, rear blade, fertilizer spreader, combine rice harvester, corn thresher, farm trailer, ridger, trencher, stubble cleaner, earth auger, cultivator and its accessories: Plow disc blades, harrowing film, plough tip and share, cultivator tine, casting parts etc.
- Color:
-
Black, Zinc plated, etc.
- Surface:
-
Grinding or not
- Length:
-
longest 4 meters without welding
- Module:
-
0.4-8
- Heat treatment:
-
Teeth hardened
- Service:
-
Reply in 12 hours at any time
- Packing:
-
Oil+PE bag+ Wooden case
- Teeth Type:
-
Spur teeth or Helical teeth
- Material2:
-
Nylon, POM etc.
Supply Ability
- Supply Ability:
- 5000 Piece/Pieces per Month
Packaging & Delivery
- Packaging Details
- to pretect the gear racks”>Antirust oil + PE bag + Wooden case
to pretect the gear racks
- Port
- Ningbo, Shanghai or as request
-
Lead Time
: -
Quantity(Bags) 1 – 200 201 – 500 501 – 2000 >2000 Est. Time(days) 20 30 45 To be negotiated
Online Customization
High precision linear rails rack and pinion gears
Product description
Our spur and helical gear racks are welcomed by many customers for its stable high quality and competitive price.
The producing character of JH gear racks.
1. Gear rack length: the longest is 4000mm without joint. It can be jointed to any length.
2. Material: steel C45, stainless steel, high strength steel, copper, aluminium, nylon, plastic, POM etc;
3. Module: 0.3-8 (pitch from 0.942-25.12mm, DP 3.175-85);
4. Surface: zinc (galvanized), black, chromium plating, nickel plating, quenching and tempering etc.
5. Quality: stable and high: accumulated tolerance 0.1mm per 1000mm for Machining of the gearbox To make a worm gearbox, first take a blank of an alloy. A bronze bearing is made in the center of the blank. The hobbing cutter is then used to reduce the diameter of the blank relative to the finished height of the tooth tip on the gear wheel, so the depth of the cut needs to be added to the blank’s diameter. The necessary threading tool is grind to cut the worm. The side clearance on the left-hand side of the cutter tip is allowed for the worm’s pitch angle. The best finish is put on the cutting tool using a slip stone. Gear blank is then mounted on a turntable that acts as a bearing support. This bearing support is mounted on the rear of the lathe cross-slide with the hobbing cutter mounted between the centers. The two worms are then machined, out of which one is made the cutter and finally the cutter is used to machine the worm gear.normal quality;
Accumulated tolerance 0.02mm per 1000mm for 4 sides ground.
Prices for above quality are very competitive for us.
6. Heat PTO Shaft Safety Tips The most common PTO related injuries tend to occur when articles of loose clothing become entangled in the shaft. When operating the PTO, never reach over the shaft for any reason and avoid wearing loose-fitting clothing. Injury can occur quickly, providing the operator little time to react, and in some cases resulting in death.treatment: teeth can be hardened to HRC 43-50.
The quality character of JH gear racks:
1. Stable transmission and low noise;
2. Effectively avoid normal tolerance based on high precision;
3. The surfaces can be ground to grade 7 quality, and teeth can be ground to grade 6 quality;
4. The mounting holes can be made as request;
5. The price is competitive even the quality is high.
| Facilities |
Machining center; CNC gear hobbing machine; CNC gear shaper; CNC gear grinding machine; CNC turning machine; CNC milling machine. Y58200 CNC large gear rack shaper, Y58125A gear rack shaper, England gear rack shaper and Russia gear rack shaper, Gleason machine. |
| Material |
Steel: C45, Q235, 40Cr, 20CrMnTi, etc. Stainless steel: 301, 201, 304, 316 etc. Brass: H59 H68 H80 H90 etc. Aluminium: 6082, 6061, A380 etc. Aluminium alloy: 6061, 5083, 7050, etc. More: PA6, PA66, POM, ABS etc. |
| Teeth type |
Spur teeth gear rack; Helical teeth gear rack; Round gear rack; Tube gear rack; Curved gear rack. |
| Surface | Polishing; Plating; Galvanized; Black; chromium plating, nickel plating; painting etc. |
Actual photos
Our Services
1. Delivery time: 15-25 days for small order;
30-45 days for big order. (Never delayed till now)
Can be discussed for more urgent order.
2. Response time: usually in 1 hour and in 12 hours even in our holidays.
3. Process feedback: Photos or vedios will be sent for 2-3 times to inform you the producing situation.
4. Test report: The test report can be offered as request.
5. Payment terms: T/T, L/C, D/P, D/A, O/A, M/T, D/D etc.
6. Trade terms: FOB, CFR, CIF, FCA, CPT, CIP, DDU, DDP etc.
Company Information
FAQ
Q: Manufacturer?
A: Yes. Since 2004 only focus on producing high quality gears and racks.
Q: Response time?
A: Reply very soon, and reply in 12 hours at any time.
Our technicians are always together with salesmen, so your any questions can be replied very soon.
Q: Price?
A: Drawings are more appriated for quotation. Or, please inform us your request, we will make drawings for your check.
Q: Delivery time?
A: 15-25 days for small order (<200 pcs), 30-45 days for large order.
Orders never be delayed, the products will be sent on time as agreement.
Q: Quality?
A: Middle and high quality is more competitive.
Q: Payment terms?
A: T/T for less than US$20,000 order, and L/C, D/P, D/A, O/A, M/T, D/D etc. for large orders.
Q: Trade terms?
A: FOB, CFR, CIF, FCA, CPT, CIP, DDU, DDP etc. are all accepted.
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