Observing several guidelines for appropriate set up is essential towards the trustworthy and right operation from the gearbox or gear motor.
The rules set out listed here are intended as being a preliminary guide to deciding on gearbox or gear motor. For successful and good set up, stick to the directions provided while in the installation, make use of the maintenances guide to the gearbox obtainable from our revenue department.
Following is often a quick outline of installation principles:
a) Fastening:
Place gearbox on the surface providing satisfactory rigidity. Mating surfaces really should be machined and flat.
Mating surfaces have to be inside definite geometric tolerances (see manual). This is certainly specially true of flange-mounted gearboxes with splined hollow shafts.
In applications that involve substantial radial loads with the output end, flange mounting is recommended for some gearbox sizes as this mounting makes utilization of the double pilot diameters offered in these gearboxes.
Be certain the gearbox is suitable for the essential mounting position.
Use screws of resistance class eight.8 and in excess of to safe the gearbox. Torque up screws towards the figures
indicated inside the relevant tables.
With transmitted output torque better than or equal 70% with the indicated M2max torque, and with
regular motion reversals, use screws with minimal resistance ten.9.
Some gearbox sizes could be fastened employing either screws or pins. Of pin seated while in the frame the gearboxes be at the very least one.five instances pin diameter.
b) Connections
Safe the connection parts to gearbox input and output. Will not tap them with hammers or comparable equipment.
To insert these elements, make use of the service screws and threaded holes presented to the shafts. You should definitely clean off any grease or protects from the shafts in advance of fitting any connection elements.
Fitting hydraulic motors.
Be cautious the O ring in between motor flange and gearbox input flange when assembling. Set up the
hydraulic motor prior to filling lube oil in to the gearbox.
Connecting the hydraulic brake.
The hydraulic circuit really should be such to be sure that brake is released instants just before gearbox starts and utilized immediately after gearbox has stopped. Check out that pressure during the hydraulic line for brake release is at zero anytime gearbox is stopped.
Course of rotation
Motors are connected for the suitable electrical or hydraulic circuit in line with their course of rotation.
When carrying out these connections, bear in mind that all gearboxes, no matter whether from the in-line or appropriate angle design, have the similar direction of rotation each at input and output. For a lot more particulars of your connection of electric and hydraulic motors, see relevant sections in this catalogue.