EP Series Parallel Shaft Helical Equipment Reducer
Specification Details:
1.Job specification of helical equipment reducer: F37-F157, ten type totally.
2.The output of the helical gear reducer: 0.12-200KW
3.Project result torque of the helical gear reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting types of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot mounting surfaces.
Efficiency
94%-98% (depends upon the transmission stage)
Housing material
HT250 high-power cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Oil)(MAX)
50 ℃
Vibration
≤20µm
Customized quality and on request
Our helical and bevel-helical gears are our state of the art items. Each unit is tailor made to the client requirements. The Helical gears were created, developed, and produced using our advanced specialized resources. These gearboxes come in various sizes, ratios, with metric and imperial shafts, steel or high quality cast iron housings, solid or hollow output shafts, and personalized input connections for electrical motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts are designed and produced standardly, which makes the product great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low energy consumption, low noise, little vibration, efficiency up to 96%;
4.Great rigdity of cast iron box, high strength, great heat loss, lengthy service life.
5.Gear is constructed of fine alloy forge steel, the surface is finished with carburizing and quenching which ensured high hardness and accuracy.
6.Flange-mounted with hollow shaft, foot-installed with hollow shaft, and optional torque arm and other special accessories.
Energy conserving, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power are a symbol of absolute robustness, top quality and long life.
Ever-Power parallel shaft geared motors (obtainable in 2- or 3- stage models) provide a selection of mounting options by their high center range and hollow shaft.
The aluminum housings provide both parallel helical gearbox Gearbox types light-weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Type of motor asynchronous or long lasting magnet engine asynchronous or long lasting magnet motor
Rated torque up to 2,060 Nm up to at least one 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Result shaft solid shaft solid or hollow shaft
Mounting feet or flange mount flange mount
Ever-Power Engineers INCLUDES A Massive Clientile To Whom It Has Been Supplying Helical Gearboxes As Per Their Specific Requirements.
The High Technicality In THE TYPICAL Of Engineering Due To Its Construction And THE LOOK (Modular) Gives An Optimal Performance Output .
Specialized In Providing Prize-Successful Helical Gearboxes & Bevel Helical Gearboxes, Our Company Provides A High AMOUNT OF Effeciency Gearboxes TO YOUR Clients.
Today’s Various Applications Needs IN A VARIETY OF Power Sectors – Medium / DURABLE Can Be Met By These Gearboxes.
The Replaceability OF VARIED Assemblies And The Maintenance Is Done By A Diligent Team Of Ever-Power Which Has VERY SKILLED Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Correct Angle Shafts With Case Hardened Profile Ground Metal Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Sugar , Cement , Paper , Solvent Extraction, Steel Industry , Conveyore , Agitators, Mines & Minerals , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Vegetation , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Choices – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Has Been Majorly Used For Intense Power Transmission Program Which Is At Least A LOT MORE THAN 50KW, Achieving An Ascent In Efficiency. They Also Have A 5500KW Power Range Specifically Designed For Cement Plants And Glucose Mills.
Reduction Stages : Single/Double/Triple/Quadruple
Applications :
Bevel Helical Gearbox Can Be Used In Various Fields SUCH AS FOR EXAMPLE:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes Can Attain High Performance Ratios , AND SO ARE Thus FOUND IN Extreme Power Tranny Systems.
A FEW OF THE Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear device for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors will be the perfect solution when space is limited. The countless different sizes and designs make sure that the gearmotors can be utilized in a wide variety of applications even beneath the most unfavorable circumstances. Ever-Power parallel shaft helical gearmotors are typically found in conveyor and components processing applications. You can select from foot-mounted, flange-installed or shaft-mounted options. Reduced backlash parallel shaft helical equipment units are also on request for precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit decrease ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in decreased backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear unit versions
Ever-Power helical gear units
Our helical gear products are used wherever high torques are required.
For the belt drive, the customer chosen Ever-Power helical gear units because these offer output torques as high as 2,200,000 lb-in and powers of up to 5,360 HP. Because of their integration into the tried-and-tested UNICASE casing, the gear units also have high axial and radial load capacities. The helical gear units can therefore quickly withstand the harsh conditions useful on the conveyor belt.
What are the advantages of Ever-Power helical gear models?
Performance
Ever-Power industrial gear devices with helical gears are well suited for heavy duty applications because of their high torque capacity
Service life
Large roller bearings and exact alignment of shafts and equipment wheels ensure an extended service life.
Flexible
Versatile mounting solutions and considerable input options ensure application flexibility.
Installation-friendly
Many mounting designs available to cater to the needs of varied installation requirements.
Our commercial helical gear units: Optimum flexibility
If you buy a Ever-Power helical gear unit, you will have little difficulty in adapting it to your application. Rather, our equipment systems adapt themselves to your application.
To create installation as flexible since possible for our items, we provide you with various shaft and flange options. Integration of the gear unit into your system can be facilitated by six installation areas, which cover many different set up positions.
Due to their high performance and flexibility, Ever-Power helical gear products are ideally suited for use in many applications such as for example agitators, lifting gear, extruders, mixers, mills, drums or crushers.